Servo Presses with Variable Strokes up to 500 mm

Including controller with preconfigured press programs

Servo press

Servo presses for pushing and pulling applications

Electrically driven servo presses are ideal for applications such as press-fitting, joining, crimping, fastening or riveting because of their control options and variable stroke lengths. The RCP6 servo presses with stepper motor, which will be available soon, are designed for both push and pull movements.

All servo-electric presses from IAI have a battery-free absolute encoder. The thrust forces are between 60 N and 50,000 N, the stroke lengths between 100 mm and 520 mm. On some models, the thrust time is unlimited.

The SCON controller, which matches the RCS3 and RCS2 servo presses, is supplied with pre-configured press programmes. They can be modified and combined as required.
 

Precise press processes

 

The force control required for the precise press process is provided in all models by a load cell on the thrust rod tip. This load cell makes highly-precise positioning control possible, which means easy pressing force adjustment and position control. The repeat accuracy is +/- 0.01 mm.

The application software offers two selectable control modes: speed control or force control. Moreover, the stopping method can be chosen from four stop conditions – "position", "stroke", "load" or "incremental load".
 

High-resolution battery-less absolute encoder

The advantages of high-resolution absolute encoders lie in the reduced downtimes and thus lower production costs, because no home-return operation is required at start up or after emergency stop or faulty operation. The price corresponds to conventional incremental encoders.

If it is a battery-free absolute encoder, there is also no need for maintenance and replacement of the battery, which is used for position storage.

Advantages of battery-free absolute encoders

  • home-return is not necessary.
  • No external home sensor required.
  • No workpieces need to be removed after an emergency shutdown.
  • No battery change and therefore no battery disposal.

 

SCON controller with preconfigured press programs

SCON-CB Controller

The SCON controller for RCS2 and RCS3 servo presses has interfaces for all commercially available field bus networks, e.g. PROFINET, CC Link or Ethernet/IP. The comprehensive application software offers a total of eight different press assembly processes which include a comprehensive spectrum of press movements.

In positioning mode the positions (target position, speed, acceleration, etc.) can be specified in the controller via corresponding position numbers. For axis operation, each number can be specified externally via in/output signals.

In addition, there is a variety of integrated preventive maintenance functions. These include a warning signal for detecting motor overload. The temperature fluctuations in the motor are permanently monitored. The cycle count and the stroke passed is also recorded in order to monitor maintenance cycles.
 

Servo Press Types Overview

≤ 2,000 N | 24V Stepper Motor

RCP6-RRA4R Servo Press

RCP6-RRA4R  (Available soon)
Servo press

  • Payload (hor.): 3 kg
  • Payload (vert.): 3 kg
  • Pull/push force: max. 300 N
  • Stroke: 110 - 310 mm

RCP6-RRA4R Data sheet

RCP6-RRA4R | CAD

RCP6-RRA6R Servo Press

RCP6-RRA6R  (Available soon)
Servo press

  • Payload (hor.): 10 kg
  • Payload (vert.): 10 kg
  • Pull/push force: max. 600 N
  • Stroke: 115 - 315 mm

RCP6-RRA4R Data sheet

RCP6-RRA6R | CAD

RCP6-RRA7R Servo Press

RCP6-RRA7R  (Available soon)
Servo press

  • Payload (hor.): 10 kg
  • Payload (vert.): 10 kg
  • Pull/push force: max. 2.000 N
  • Stroke: 120 - 320 mm

RCP6-RRA4R Data sheet

RCP6-RRA7R | CAD

≤ 20,000 kN | 230V Servo Motor

RCS3-RA4R Servo Press

RCS3-RA4R
Servo press

  • Payload: 3 kg (hor.)
  • Payload: 3 kg (vert.)
  • Push force: 200 N
  • Stroke: 110 - 410 mm

RCS3-RA4R Data sheet

RCS3-RA4R | CAD

RCS3-RA6R Servo Press

RCS3-RA6R
Servo press

  • Payload: 10 kg (hor.)
  • Payload: 10 kg (vert.)
  • Push force: 600 N
  • Stroke: 115 - 415 mm

RCS3-RA6R Data sheet

RCS3-RA6R | CAD

RCS3-RA7R Servo Press

RCS3-RA7R
Servo press

  • Payload: 10 kg (hor.)
  • Payload: 10 kg (vert.)
  • Push force: 1,200 N
  • Stroke: 120 - 520 mm

RCS3-RA7R Data sheet

RCS3-RA7R | CAD

RCS3-RA8R Servo Press

RCS3-RA8R
Servo press

  • Payload: 10 kg (hor.)
  • Payload: 10 kg (vert.)
  • Push force: 2,000 N
  • Stroke: 100 - 500 mm

RCS3-RA8R Data sheet

RCS3-RA8R | CAD

RCS3-RA10R Servo Press

RCS3-RA10R
Servo press

  • Payload: 15 kg (hor.)
  • Payload: 15 kg (vert.)
  • Push force: 6,000 N
  • Stroke: 100 - 500 mm

RCS3-RA10R Data sheet

RCS3-RA10R | CAD

RCS2-RA13R Servo Press

RCS2-RA13R
Servo press

  • Payload: 15 kg (hor.)
  • Payload: 15 kg (vert.)
  • Push force: 19,600 N
  • Stroke: 20 - 200 mm

RCS2-RA13R Data sheet

RCS2-RA13R | CAD

≤ 50,000 N | 3 Phase 200V Servo Motor

RCS3-RA15R Servo Press

RCS3-RA15R
Servo press

  • Payload: 15 kg (hor.)
  • Payload: 220 kg (vert.)
  • Push force: 30,000 N
  • Stroke: 100 - 500 mm

RCS3-RA15R Data sheet

RCS3-RA15R | CAD

RCS3-RA20R Servo Press

RCS3-RA20R
Servo press

  • Payload: 15 kg (hor.)
  • Payload: 220 kg (vert.)
  • Push force: 50,000 N
  • Stroke: 100 - 500 mm

RCS3-RA20R Data sheet

RCS3-RA20R | CAD